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Thermal Stress Breakage

Thermal Breakage

Foreward

Over the past decade substantial changes in building design have occurred. Once all glass curtainwalls dominated the skyline. Today the outward appearance of commercial and institutional type buildings is a blend of glass and stone panels used to compliment one another. Greater detail to exterior wall design has also resulted in more dramatic and complex spatial form. The glass installed in more complex wall designs may inherently be subject to unique shading patterns which may elevate thermal stresses and risk of breakage.

A dramatic shift in glass selection for commercial building construction today has also occurred. High performance reflective glass coatings were once the most prevalent glass type. A dramatic shift to low emissivity coatings and spectrally selective body tints has taken place. This is due, in part, to a greater awareness by the architect, designer, specifyer and building owner of the additional benefits of these types of products.



Thermal Breakage

Glass breakage may occur for many reasons. No glass manufacturer or fabricator warrants glass against breakage. The purpose of this publication is to identify potential causes for Thermal Breakage. With mutual understanding of some of the causes for Thermal Breakage, potential risks can be minimized.

Thermal loads on glass generally occur as a result of the glass being exposed to sunlight and interior heating. If the glass is heated uniformly, the entire panel merely expands. If the glass is heated non-uniformly, temperature gradients occur within the glass creating tensile stresses. The amount of tensile stress which occurs is a function of the magnitude of temperature difference within the glass. Thermal breakage occurs when the tensile stresses exceed the strength of the glass.


Examples of Thermal Breakage

In conventionally glazed windows, temperature gradients normally occur between the covered glass edge and center of glass as a result of the window framework. In a conventional glazing system, the glass edge is generally captured up to approxiamately ½";(13 mm) and, therefore, somewhat insulated from the sun's rays. The glass edge temperature will increase when the glass is sunlit (as a function of solar absorption by the glass panel) much more slowly than the center of the glass. When the glass edge is also shaded, greater thermal stresses occur because the shadows inhibit a temperature increase at the glass edge. As a result of a "colder" glass edge, or greater temperature difference between the center and glass edge, higher tensile stresses occur.

Certain types of body tinted glass and coatings are inherently at risk of thermal stress breakage simply because of the temperature imbalances which occur in the glass due to solar absorption at the sunlit glass area versus the captured (covered) glass edge. These include Viracon's standard reflective coatings as well as the lower light transmitting "high performance" low emissivity coatings applied to tinted glass. These products generally require the base glass substrate to which the coating is applied to be heat treated (heat strengthened or tempered).

In some cases, even non-coated, tinted glass products, i.e: Azurlite and EverGreen may require heat treatment simply due to the exterior wall design. contractors and/or suppliers will evaluate these applications upon request.



Thermal Breakage Risks

Preventing Thermal Breakage

Prior to award of the contract, the contractor should provide the necessary submittals for a project. These submittals generally include a shop drawing review and glass strength analysis from a proposed supplier. The glass strength analysis will validate the glass performance to design wind and snow load pressures as well as a thermal stress analysis. To properly evaluate the anticipated thermal stress for a given project, contractors and/or suppliers requires drawings which accurately depict the conditions which will be present on each building design.

These drawings must show any horizontal or vertical building projection which may cast shadows on the glass. In addition, framing type and color along with window treatments such as interior blinds should also be clearly indicated on the shop drawings for proper consideration. In the event that interior blinds are positioned such that the minimum clearances cannot be achieved or ventilated, heat treated glass may be required. Heating and cooling registers should be located to the room side of any shading device. Specific information regarding minimum blind clearances and HVAC registers' locations can be found in the "Specifying Glass" section.


The information provided in this website is a general guide only and should not be treated as a substitute for detailed technical advice in relation to individual circumstances or particular applications of glass or associated products.
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